Long Travel Kit for Polaris Xpedition

If you're looking to take your Polaris Xpedition to the next level, look no further than Thumper Fab's Long Travel Kit. This Long Travel Kit provides greatly improved suspension geometry, larger tire clearance, and improved ride quality. Perfect for extreme trails and provide unmatched performance regardless of the terrain. Strength. Style. Great Ride! 

Why a boxed A-Arm design? 
A boxed arm will give you increased torsional strength for the strongest control arm design possible. There is more to a Thumper Fab boxed control arm than meets the eye. Underneath the steel cladding is a skeleton design that adds strength exactly where you need it and saves weight. Strength is important but unnecessary weight increases your unsprung mass and reduces your shock’s ability to compensate. The Thumper Fab design adds strength and reduces weight for optimal ride quality.  

EASY INSTALLATION 

We offer professionally installed bushings and ball joints for easy installation. When you select the options below, we take the hassle out of pressing in your bushings and ball joints yourself. Utilizing our precision press operation, we are able to ensure your bushings and ball joints are correctly installed and not hammered or pressed in a way that would reduce their quality and lifespan.

We make it EASY to install this entire kit! We provide complete Cobra Axle replacement axles with inner and outer CVs that come fully assembled. Both of these axles are COMPLETE with no need to disassemble and reassemble your OEM axles with longer bars.

Rzeppa style CV’s that will achieve high angles, articulate freely with no binding and extend further than stock axles. We use the highest quality CV boots to keep the elements out and the grease in. 

AXLE OPTIONS

Cobra HD 

• Oversized components featuring our propriety combination of materials for a well-balanced, cost-effective axle. 
• Rzeppa style CV’s that will achieve high angles, articulate freely with no binding and extend further than stock axles. 
• We use the highest quality CV boots to keep the elements out and the grease in. 

King Cobra (The Best of the BEST) 

• American made components using a combination of High Strength Steel. 
• Our high-performance CV grease “VENOM” comes standard in all King Cobras. 
• Rzeppa style CV’s that will achieve high angles, articulate freely with no binding, and extend further than stock axles. 
• The shaft itself will allow for a high degree of twist BEFORE and AFTER yield point is reached to absorb high impact scenarios and keep you on the trail. 

• We use the highest quality CV boots to keep the elements out and the grease in. 

• Long Travel A-Arms Front 
• Long Travel A-Arms Rear 
• HD Tie Rods 
• Extended Stainless Steel Braided Brake Lines Front & Rear 
• Complete Replacement Axles (Cobra or King Cobra) 
• Compatible with factory sway bar 
• Extreme Duty 3 stage powder coating (when color is selected) 
• Patent Pending design allows for use of a uniball or ball joint 

• Increased tire clearance (up to 36”) 
• CNC Laser Cut & Formed US Steel for precision fitment 
• Easy bolt on installation using factory suspension mounts 
• High clearance design for added ground clearance 
• Reuse OEM bushings and ball joints or upgrade to our installed options 
• Compatible with factory sway bar 
• Extreme Duty 3 stage powder coating (when color is selected) 
• Made in the USA 
• Backed by our Lifetime Warranty  

• Take your Xpedition to the next level of awesomeness.  
• Conquer any terrain with ease. 
• Look good while doing it with strength, style, and a smooth ride.   

• Material: 11-Gauge American Steel 
• Width: Adds 7” over OEM width 
• Ground Clearance: Adds 3” over stock  
• Increased Suspension Travel. 16.25” Front, 16.625” Rear 
• Shocks: SDI E-Clicks or Compatible with OEM shocks (when OEM shock option selected) 
   

Preorder- kits will ship in Febuary 2024